Webastoto Air Top 2000ST Wartungshandbuch

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Luftheizgeräte
Air Heaters
Luchtverwarmingsapparaten
Einbauanweisung
Installation Instructions
Montagehandleiding
Air Top 2000 ST
Handelsbezeichnungen/Trade names/Handelsnamen:
Air Top 2000 ST B (Benzin/Petrol/benzine)
Air Top 2000 ST D (Diesel/PME)
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1 2 3 4 5 6 ... 43 44

Inhaltsverzeichnis

Seite 1 - Air Top 2000 ST

Luftheizgeräte Air Heaters Luchtverwarmingsapparaten Einbauanweisung Installation Instructions Montagehandleiding Air Top 2000 ST Handelsbezeich

Seite 2

Installation Air Top 2000 ST463InstallationIMPORTANTThe statutory regulations governing installation on pages 1 and 2 must be adhered to. The requirem

Seite 3

Air Top 2000 ST Installation47 Fig. 1: Dimensions of the heater1Hot air inlet 2 Hot air outlet 3 Combustion air intake 4 Exhaust fume outlet 5 Fuel

Seite 4 - Table of Contents

Installation Air Top 2000 ST48 Fig. 2: Recommended installation positions for diesel heaters Fig. 3: Seal Fig. 4: Installation Ensure that all

Seite 5

Air Top 2000 ST Type label494Type labelThe model plate must be positioned so that it cannot be damaged and must be clearly legible when the heater is

Seite 6

Installation example Air Top 2000 ST505 Installation example Fig. 5: Installation example for air heater in recirculation mode1 Control element 2Heate

Seite 7

Air Top 2000 ST Hot air system516 Hot air systemNOTE:The heater must not be integrated into the vehicle’s air system. Inside the control unit there is

Seite 8

Hot air system Air Top 2000 ST52IMPORTANTIf you use the heater without a hot air inlet hose, the inlet grille supplied with the heater must be used at

Seite 9 - 2 Use of the air heaters

Air Top 2000 ST Fuel supply537 Fuel supplyThe fuel is taken from the vehicle fuel tank or from a separate fuel tank. The values for the maximum pressu

Seite 10 - Installation Air Top 2000 ST

Fuel supply Air Top 2000 ST547.1. Vehicles with carburettor enginesThe fuel may only be extracted using the special Webasto fuel extractor (see Figure

Seite 11

Air Top 2000 ST Fuel supply55NOTE:The tank fitting must be made from metal!7.4. Fuel linesOnly steel, copper and plastic lines of plasticised, light a

Seite 13 - Air Top 2000 ST Type label

Fuel supply Air Top 2000 ST567.4.1. Connecting two pipes with a hose The correct procedure for connecting fuel lines with hosing is shown in Fig-ure 1

Seite 14 - 5 Installation example

Air Top 2000 ST Fuel supply577.5.2. Installation and attachment The metering pump must be secured with a vibration-damping mounting (for example a rub

Seite 15 - 6 Hot air system

Combustion air supply Air Top 2000 ST588 Combustion air supplyUnder no circumstances may the combustion air be taken from areas oc-cupied by people. T

Seite 16

Air Top 2000 ST Exhaust pipe599 Exhaust pipeRigid pipes of unalloyed or alloyed steel with a minimum wall thickness of 1.0 mm or flexible piping of al

Seite 17 - Air Top 2000 ST Fuel supply

Combustion air inlet and exhaust lines Air Top 2000 ST6010 Combustion air inlet and exhaust linesBoth lines are to be installed falling away from the

Seite 18 - Fuel supply Air Top 2000 ST

Air Top 2000 ST Combustion air inlet and exhaust lines61Only for ADR: The statutory regulation of ADR (Accord européen relatif au transport internatio

Seite 19

Electrical connections Air Top 2000 ST6211 Electrical connectionsAll the cables that are not required must be insulated.NOTE:If the combination timer

Seite 20

Air Top 2000 ST Electrical connections63The cable passage can be placed at either the left or right side. To ensure that the cable passage in the cont

Seite 21

Electrical connections Air Top 2000 ST6411.4. Control element connectionThe wiring harness is prepared for connection to the control element. Simply p

Seite 22 - 8 Combustion air supply

Air Top 2000 ST Connection diagram/Circuit diagram6512 Connection diagram/Circuit diagram Fig. 29: Air Top 2000 ST with combination timer co

Seite 23 - Air Top 2000 ST Exhaust pipe

Das unsachgemäße Einbauen oder Reparieren von Webasto Heiz- und Kühlsystemen kann Feuer verursachen oder zum Austritt von tödlichem Kohlenmonoxid füh

Seite 24

Connection diagram/Circuit diagram Air Top 2000 ST66Fig. 30: System wiring diagram for the Air Top 2000 ST, 12V/24V with control element and vehicle f

Seite 25

Air Top 2000 ST Connection diagram/Circuit diagram67Fig. 31: System wiring diagram for the Air Top 2000 ST, 12V/24V with combination timer and vehicle

Seite 26 - 11 Electrical connections

Connection diagram/Circuit diagram Air Top 2000 ST68Fig. 32: System wiring diagram for the Air Top 2000 ST D, 12/24V ADR operation with control elemen

Seite 27

Air Top 2000 ST Connection diagram/Circuit diagram69Fig. 33: System wiring diagram for the Air Top 2000 ST, 12 V/24 V with combination timer and elect

Seite 28

Legend for circuit diagrams Air Top 2000 ST7013 Legend for circuit diagrams Cable cross-sections< 7.5 m 7.5 - 15 m0.75 mm21.0 mm21.0 mm21.5 m

Seite 29

Air Top 2000 ST Legend for circuit diagrams 71Item Description CommentA1 Heater Air Top 2000 ST A2 Control module Control unit 1574 B1 Flame sensor

Seite 30

Initial start-up Air Top 2000 ST7214 Initial start-upAfter you have installed the heater, bleed the fuel supply system carefully.NOTE:As a result of t

Seite 31

Air Top 2000 ST Fault lock-out7315 Fault lock-outThe control unit has identified errors on individual heater components and faults during the operatio

Seite 32

Fault lock-out Air Top 2000 ST7415.1. Error code outputNOTE:The error code is output if the heater is fitted with a control element after an error has

Seite 33

Air Top 2000 ST Technical data7516 Technical dataExcept where limit values are specified, the technical data refer to the usual heater tolerances of ±

Seite 34

Air Top 2000 ST IInhaltsverzeichnis 1 Gesetzliche Bestimmungen für den Einbau . . . . . . . . . . . . . 12 Verwendung der Luftheizgeräte . . . . . . .

Seite 35

Technical data Air Top 2000 ST76 Heater Operation Air Top 2000 ST B Air Top 2000 ST D Type test permit EMC heater e1*72/245*2009/19*1085*__ e1*20

Seite 36 - 14 Initial start-up

Air Top 2000 ST Version7717 VersionAir Top 2000 ST-B (petrol)Air heater for petrol (12 V)Air Top 2000 ST-D (diesel)Air heater for diesel/EL heating oi

Seite 37 - 15 Fault lock-out

Drilling template Air Top 2000 ST7818 Drilling template Fig. 34: Drilling template44ø26ø26125518ø7,5ø7,5ø7,5NOTE:Max. base unevenness around the se

Seite 39 - 16 Technical data

Die Betriebsanweisung vor Inbetriebnahme des Heizgerätes unbedingt lesen. The Operating Instructions must be read before attempting to start up the he

Seite 40

Air Top 2000 ST Statutory regulations governing installation411 Statutory regulations governing installationThe Air Top 2000 ST heater unit has been t

Seite 41 - Air Top 2000 ST Version

Statutory regulations governing installation Air Top 2000 ST42Requirement for basic unit: A maximum run-on period of 40 seconds is permitted when the

Seite 42 - 18 Drilling template

Air Top 2000 ST Statutory regulations governing installation432.3.3. / 5.3.3.3. (Part I) A notice, indicating that the heater must be shut down before

Seite 43

Statutory regulations governing installation Air Top 2000 ST441.3. Extract of the directives 2001/56/EG Annex IX and ECE R122 Annex 9 Start of extract

Seite 44

Air Top 2000 ST Use of the air heaters452 Use of the air heatersThe Webasto Air Top 2000 ST air heaters are designed– to heat cabins, boats, trucks, m

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